磁铁矿破碎颚破选择难题，内蒙古包头某矿业磁铁矿破碎选矿技改项目
内蒙古包头磁铁矿好的破碎选矿技改项目报告
项目概况
内蒙古包头磁铁矿选矿生产线位于固阳县银号镇，原设计产能400吨/时。由于原设备性能不稳定、工艺流程不合理，实际产能长期不达标，2020年8月关键设备频繁故障严重影响生产。
技术升级方案
（1）设备改造：
粗碎：采用PEW860欧版颚破/C6X系列颚破替换原设备，解决卡料问题，效率提升20%
中碎：升级为HST250单缸液压圆锥破，优化破碎比
（2）工艺流程优化：
实施"三段闭路破碎"工艺：
① 粗碎（C6X颚破）：处理60-300mm矿石
② 中碎（HST圆锥破）：液压保护系统确保连续作业
③ 细碎（HPT多缸圆锥破）：产出13mm以下成品
项目亮点
采用"多破少磨"理念降低能耗
配备S5X振动筛提高筛分效率
液压系统自动保护降低维护成本
层压破碎技术延长设备寿命
实施效果
（1）技术指标：
产能稳定400吨/时
铁精粉品位达65%
设备故障率降低70%
能耗降低15%
（2）经济效益：
年增产铁精粉10万吨
维护成本降低30%
生产线连续运行时间提升50%
后续发展
基于技改成功：
巴彦淖尔新建500吨/时生产线
扩建1000吨/时生产基地
年总产能突破600万吨
社会效益
为钢铁工业提供更好原料
促进矿产资源好的利用
带动区域经济发展
践行绿色矿山建设理念
技术保障：
世邦集团提供全周期服务
智能化监控系统保障运行
专业团队持续优化工艺
注：本案例充分体现了现代破碎技术在磁铁矿选矿中的应用价值，为同类项目提供了可借鉴的技术解决方案。
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制造业是我国经济增长的主导部门和经济转型的基础,《十二五规划》中也明确指出:改造提升制造业。作为更三次工业革命助推器的工控技术,它的出现及推广不仅加速了中国的制造业自动化进程,而且为中国现代化的建设作出了巨大的贡献。
Henan LIMING Heavy Industry Science and Technology Co. LTD which mainly manufacture large and medium-sized crushing and grinding equipments was founded in 1987. It is a modern joint-stock corporation with research, manufacturing and sales together. The Headquarter is located in HI-TECH Industry Development Zone of Zhengzhou and covers 80000 m ². Another workshop in Shangjie Industry Park covers 67000 m ². Over the more than 30 years, our company adheres to modern scientific management system, precision manufacturing, pioneering and innovation. Now LIMING has become the leader in domestic and oversea machinery manufacturing industry.
LIMING brings a large number of high-qualification talents together. Bai Yinghui, general research and development engineer, is a well-known expert in crushing and grinding area who won the youth medal of technology of the state council and receives special government allowance. LIMING owns an experienced service team, offering the customer free design and professional skill training and live guide for installation and debugging. The company's service networks have spread all over the country. Established client files, and mix the traditional door-to-door service with online service together, complementary the advantages. LIMING has won high recognition from clients.
The company mainly manufactures mobile crushers, stationary crushers, sand-making machines, grinding mills and complete plants that are widely used in mining, construction, highway, bridge, coal, chemical, metallurgy, refractory matter, etc. Product quality is life, and scientific innovation is motive power. LIMING got ISO international quality system certification, European Union CE certification and Russian GOST certification. The company has strong research and development strength and innovation.
LIMING machinery research institute was founded in 2005 which is the most powerful comprehensive technological research institute in the domestic mining machinery industry and provides top scientific research platform for professional personnel. Up to now, LIMING has won 10 national patents, 24 national utility model patents and 3 provincial science and technology achievement awards. The company products remain the international leading level by strengthening international exchanges and cooperation all the time, and has won a wide range of international market, such as Russian, Azerbaijan, Kazakhstan, Turkey, Kuwait, South Africa, Egypt, Vietnam, Malaysia, India, Australia, Korea, Canada and European Union,etc. Through more than 30 years' hard work, LIMING's staff built supremacy of credibility, excellent quality, service "LIMING" brand, and has made outstanding contributions to the development of mechanical manufacturing industry for China and the whole world.
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